Modern Developments in Utensils


Modern Developments in Utensils

Recent technologies have contributed a lot in the production of convenience foods in mass catering.

Cook-Chill

Cook-chill is catering system based on normal preparation and cooking of food followed by rapid chilling storage in controlled low-temperature conditions above freezing point, 0-3°C (32-37°F) and subsequently reheating immediately before consumption. The chilled food is regenerated in finishing kitchens which require low capital investment and minimum staff.
The cook-chill system is used in volume catering, in hospitals, schools and in social services. It is also used for banquets, in conference and exhibition catering, in vending machines where meals are dispensed to the customers, in factories, hospitals and service outside of main meal times.

The purpose of Chilling Food
The purpose of chilling food is to prolong its storage life. Under normal temperature conditions, food deteriorates rapidly through the action of micro-organisms and enzyme and chemical reactions. Reduction in the storage temperature inhibits the multiplication of bacteria and other micro-organisms and slows down the chemical and enzymatic reactions. At normal refrigeration temperature reactions are still taking place but at a much slower rate, and at frozen food storage temperature, -20°C (-4°F) approximately, all reaction nearly cease. A temperature of 0-3°C does not give a storage life comparable to frozen food but it does produce a good product.





In a properly designed and operated cook-chill system, cooked and prepared food will be rapidly cooled down to 0-3°C as soon as possible after cooking and portioning and then stored between these temperatures throughout storage and distribution until required for reheating and service. Food prepared through the cook-chill system should be portioned and transferred to a blast chiller unit within 30 minutes. This will reduce the risk of the food remaining at warm incubation temperatures and prevent the risk of contamination and loss of food quality.

Finishing kitchens consist of purpose built regeneration plus refrigerated storage. Additional equipment, such as a chip fryer (deep fat fryer), boiling table (gas ranges) and pressure steamer for chips, sauces, custard, vegetables, can be added if required to give greater flexibility.










Cook-Freeze
Cook-freeze is a specialised food production and distribution system that allows caterers to take advantage of the longer life through blast freezing at -18° to -20°C (0° to -32°F) and stored at that temperature until required for resale or consumption for up to 3-6 months. It also enables economies to be introduced into the staffing of dining rooms and restaurants.

The Cook-Freeze process
Cook-Freeze uses a production system similar to that used in cook-chill. The recipes are modified, enabling products to be freezer-stable. The freezing in the Blast-freezers must be carried out very rapidly to retain freshness and to accelerate temperature loss through the latent heat barrier, thus preventing the formation of large crystals and rupturing of the cells.  

Vacuum Cooking (Sous-Vide)
This is a form of cook-chill, using a combination of vacuum sealing plastic pouches, cooking by steam and then rapidly chilling in an ice-water bath. The objective is to rationalise kitchen procedures without having a detrimental effect on the quality of the individual dishes.
As there is no oxidation or discoloration it is ideal for conserving fruits, such as apples and pears. When preparing meats in sauces the meat is pre-blanched then added to the completed sauce.


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